Professional IBC Tank Repair Services
Extend the Life of Your IBC Tanks with Expert Repairs & Reconditioning
Save up to 70% compared to buying new tanks. Our certified technicians repair all IBC tank components to UN/DOT standards, ensuring your tanks meet regulatory requirements while maximizing your ROI.
24-72hr
Average Turnaround
15+ Years
Industry Experience
100%
Quality Guarantee
Request a Repair Quote
Why Repair Instead of Replace?
IBC tanks are significant investments, and proper maintenance can extend their service life by 5-10 years. Our professional repair services offer a cost-effective, environmentally responsible alternative to purchasing new tanks.
Cost Savings
Save 60-70% compared to buying new tanks. Most repairs cost $50-$200 versus $150-$400 for new tanks.
Environmental Impact
Reduce waste and carbon footprint by extending tank life. Each repaired tank saves 30+ lbs of plastic from landfills.
Quick Turnaround
Most repairs completed within 24-72 hours, minimizing operational downtime and inventory disruptions.
Quality Assurance
All repairs meet UN/DOT standards and come with our 90-day workmanship warranty.
Expert Repair & Reconditioning
Our skilled technicians have years of experience repairing all types of IBC tanks. From simple valve replacements to complete reconditioning, we restore your tanks to full working condition.
- Fast 24-72 hour turnaround
- 90-day workmanship warranty
- UN/DOT compliant repairs
Comprehensive Repair Services
We repair all IBC tank components using OEM or OEM-equivalent parts. Our technicians are trained in the latest repair techniques and use specialized tools to ensure precise, reliable repairs.
Valve Replacement & Repair
Valves are the most common failure point in IBC tanks. We repair or replace all valve types including ball valves, butterfly valves, and camlock fittings.
Common Issues We Fix:
- Leaking seals and gaskets
- Broken valve handles or levers
- Cracked or damaged valve bodies
- Thread damage or cross-threading
- Worn ball or butterfly mechanisms
- Corroded valve components
Typical Cost: $35-$85
Turnaround: Same day to 48 hours
Available Valve Types:
- 2" Ball Valves (standard polypropylene or HDPE)
- 2" Butterfly Valves with stainless steel internals
- Camlock (Kamvalok) adapters - all sizes
- Food-grade and chemical-resistant options
Gasket & Seal Replacement
Proper sealing is critical for safe storage and transport. We replace all gaskets and seals with materials compatible with your stored products.
Seal Replacement Services:
- Top lid gaskets (standard and food-grade)
- Valve O-rings and seals
- Vent cap gaskets
- Camlock gasket replacement
- Internal bottle neck seals
Typical Cost: $15-$45
Turnaround: Same day to 24 hours
Gasket Materials:
- EPDM - General purpose, water-based products
- Viton (FKM) - Petroleum products, acids, solvents
- Silicone - Food grade, high temperature
- Nitrile (NBR) - Oils, hydraulic fluids
Cage & Frame Repair
The steel cage protects the inner bottle during handling and transport. We repair structural damage, weld broken bars, and replace components to restore full structural integrity.
Cage Repair Services:
- Weld repair of cracked or broken bars
- Corner post replacement
- Top grid repair or replacement
- Bottom frame straightening
- Lifting bar reinforcement
- Anti-corrosion treatment and painting
Typical Cost: $75-$150
Turnaround: 48-72 hours
Cage Specifications:
All cage repairs maintain structural integrity to meet UN/DOT requirements for stacking (up to 2 high when full, 6 high when empty) and transport safety standards.
Pallet Repair & Replacement
The pallet base is essential for forklift handling and proper drainage. We repair or replace damaged pallets to ensure safe handling and compliance with warehouse requirements.
Pallet Services:
- Cracked pallet reinforcement
- Broken runner replacement
- Pallet deck repair
- Complete pallet replacement (plastic or composite)
- Fork entry repair
- Drain port modification
Typical Cost: $50-$120
Turnaround: 24-48 hours
Pallet Types:
- Plastic pallets (PE or PP) - Standard for most IBC tanks
- Composite pallets - Enhanced durability
- Steel pallets - For heavy-duty applications
Bottle Repair & Restoration
The HDPE bottle is the core containment vessel. We repair minor damage and restore bottles to serviceable condition for non-hazardous materials.
Bottle Repair Options:
- Pressure testing and leak detection
- Minor crack repair (non-hazmat use only)
- Thread repair for top lid and valve connections
- Internal coating restoration
- UV damage assessment
- Complete bottle replacement
Typical Cost: $40-$200
Turnaround: 48-72 hours
Important Notes:
- Bottle repairs are only recommended for non-hazardous materials
- Severely damaged bottles should be replaced rather than repaired
- All bottles are pressure tested to 50 kPa after repair
- Replacement bottles available: UN-certified, 1000L capacity
Complete Reconditioning
Our full reconditioning service returns heavily used tanks to like-new condition with comprehensive inspection, cleaning, and repair of all components.
Reconditioning Process Includes:
- Complete disassembly and inspection
- Pressure washing and chemical cleaning
- Replacement of all gaskets and seals
- Valve inspection and replacement if needed
- Cage repair, straightening, and repainting
- Pallet repair or replacement
- Pressure testing and leak certification
- Final inspection and documentation
Typical Cost: $150-$300
Turnaround: 5-7 business days
Ideal For:
Long-term fleet management, tanks with multiple issues, or when you need certified reconditioned tanks for resale or continued high-value use.
Our Repair Process
We follow a systematic approach to ensure quality repairs and customer satisfaction.
Initial Assessment
Contact us with details about your tank and the issue. Provide photos if possible. We'll give you a preliminary diagnosis and cost estimate within 24 hours.
Drop-off or Pickup
Bring your tanks to our Boston facility or arrange pickup (available for orders of 10+ tanks). Tanks must be empty, drained, and properly vented.
Detailed Inspection
Our technicians perform a thorough inspection, checking all components including valve, gaskets, cage, pallet, and bottle integrity. We identify all issues and confirm the repair scope.
Approval & Quote
If additional repairs are needed beyond the initial estimate, we'll contact you for approval before proceeding. No surprise charges.
Expert Repair
Our certified technicians perform all repairs using quality OEM or OEM-equivalent parts. All work is documented and photographed for your records.
Quality Testing
Every repaired tank undergoes pressure testing, leak testing, and functionality checks. We verify all repairs meet UN/DOT standards where applicable.
Final Inspection & Documentation
Comprehensive final inspection ensures all repairs are complete and meet our quality standards. You'll receive detailed documentation of all work performed.
Pickup or Delivery
We'll notify you when your tanks are ready. Pick them up at your convenience or arrange delivery. All repairs come with our 90-day workmanship warranty.
Transparent Pricing
We believe in honest, upfront pricing. Here's what you can expect to pay for common repairs:
| Repair Type | Typical Cost | Turnaround Time |
|---|---|---|
| Valve Replacement (2" ball valve) | $35-$65 | Same day - 48 hours |
| Butterfly Valve Replacement | $55-$85 | 24-48 hours |
| Top Lid Gasket Replacement | $15-$25 | Same day - 24 hours |
| Complete Gasket Set (all seals) | $35-$45 | 24 hours |
| Cage Weld Repair (minor) | $50-$75 | 48 hours |
| Cage Major Repair/Reinforcement | $100-$150 | 48-72 hours |
| Pallet Repair | $50-$80 | 24-48 hours |
| Pallet Replacement | $80-$120 | 48 hours |
| Bottle Pressure Testing | $25-$40 | 24 hours |
| Bottle Replacement (UN-certified) | $120-$200 | 48-72 hours |
| Complete Reconditioning | $150-$300 | 5-7 business days |
Pricing Notes:
- Volume discounts available for 10+ tanks
- Prices include all parts and labor
- Rush service available for additional 25% fee
- Mobile repair service available for large orders (50+ tanks)
- Custom repairs quoted individually
- All prices subject to inspection and final quote
Fast, Reliable Turnaround
Standard Service
Most repairs are completed within 24-72 hours from drop-off. Simple repairs like valve or gasket replacement can often be done same-day or next-day.
- Same Day: Valve replacement, gasket replacement (if parts in stock)
- 24-48 Hours: Most valve and seal repairs, minor pallet repairs
- 48-72 Hours: Cage repairs, pallet replacement, bottle testing
- 5-7 Days: Complete reconditioning, major structural repairs
Rush Service Available
Need your tanks back faster? We offer rush service for urgent repairs:
- Same-Day Rush: Available for simple repairs dropped off before 10 AM
- 24-Hour Rush: Most valve, gasket, and minor repairs
- 48-Hour Rush: Cage and pallet repairs
Rush service: +25% of repair cost
Factors Affecting Turnaround
- Current repair queue and shop capacity
- Parts availability (we stock common parts)
- Extent of damage discovered during inspection
- Weather conditions (for cage painting/curing)
- Additional approval needed for scope changes
We'll always give you an accurate timeline after inspection and keep you updated on progress.
Frequently Asked Questions
Can you repair tanks that held hazardous materials?
Yes, but they must be fully cleaned and decontaminated first. Tanks must arrive empty, drained, vented, and with residual materials removed. Provide a cleaning certificate for hazmat history. We do not perform hazmat cleaning in-house.
Do repaired tanks maintain UN/DOT certification?
Valve and gasket replacements with certified parts keep the UN/DOT rating. Repairs to the bottle (cracks, etc.) void the UN rating for hazmat transport, though tanks can still be used for non-hazardous storage. We label any tanks that lose certification.
What condition should tanks be in when I bring them?
They must be completely empty, drained, ventilated, and free of sludge or sediment. Remove caps/valves to vent. Tell us what was inside if not water/food. We may refuse tanks that are not properly prepared.
How long do repairs typically last?
With proper care, replacements last as long as originals. Valves often last 3-5 years, gaskets 2-3 years (or when leakage appears). Cage/pallet repairs are structural and should last the life of the tank.
Do you offer warranties on repairs?
Yes—90-day workmanship warranty. We fix failures from our work or defective parts at no charge. Misuse, overfilling, freezing, and normal wear are excluded. Parts also carry manufacturer warranties when applicable.
Can you repair custom or specialty IBC tanks?
Yes. We service major brands (Schutz, Mauser, Grief, etc.) and source specialty valves/gaskets/components. Share photos/specs for unusual tanks to get a custom quote.
Is it worth repairing older tanks?
If the HDPE bottle is sound (no cracks/UV damage), repair is usually cost-effective versus replacement. We assess honestly; tanks over 10 years should be inspected closely for sensitive uses.
Do you offer pickup and delivery?
Yes. For 10+ tanks we can pick up/deliver in Greater Boston; for 50+ we can do on-site mobile repairs. Fees vary by location/quantity—ask for a quote.
What payment methods do you accept?
Cash, checks, major credit cards, ACH transfers, and NET 30 terms for approved commercial accounts. Payment is due on pickup unless you have credit terms.
Can you help with preventive maintenance?
Yes. We offer inspection programs, valve/gasket replacements, cage repairs, and scheduled maintenance to prevent failures. Ask about maintenance plans for fleets.
What should I do if my tank is leaking?
Contain the leak, move the tank to containment, identify the source (valve/top gasket/drain), drain if safe, and contact us. We offer same-day emergency repairs. Follow hazmat procedures for hazardous contents.
Do you buy broken or damaged tanks?
Yes, depending on condition/quantity. We purchase damaged tanks for parts or recycling. Share age, condition, quantity, and contents; we can also arrange free pickup for large lots.
Technical Resources & Best Practices
Inspection Checklist
Regular inspections can prevent failures and extend tank life:
- Check valve operation and look for leaks monthly
- Inspect top gasket for compression and damage quarterly
- Examine cage for rust, cracks, or bent bars quarterly
- Check pallet for cracks and broken runners quarterly
- Inspect bottle for cracks, bulging, or UV damage semi-annually
- Test fill and drain functionality before critical use
- Document all inspections and repairs for compliance
When to Repair vs. Replace
Good Candidates for Repair:
- Tanks less than 8 years old with good bottle condition
- Isolated component failures (valve, gasket, single cage bar)
- Cosmetic cage damage that doesn't affect structure
- Minor pallet cracks or runner damage
Consider Replacement When:
- Bottle has major cracks, severe UV damage, or bulging
- Multiple structural cage failures
- Tank is over 10 years old with multiple issues
- Repair costs exceed 60% of replacement cost
Maximizing Tank Lifespan
- Store tanks out of direct sunlight to prevent UV damage
- Keep tanks covered when stored outdoors
- Don't overfill - maintain proper fill levels
- Drain completely and properly vent when storing empty
- Use proper handling equipment - avoid dragging or dropping
- Replace gaskets every 2-3 years preventively
- Clean tanks regularly and after every product change
- Rotate stock to ensure even use across your fleet
- Document usage, contents, and maintenance history
Repair Success Stories
See how we've helped businesses save money and extend the life of their IBC tanks.
Chemical Plant Fleet Restoration
Saved $18,000A local chemical processing facility had 40 tanks with corroded cages and failing valves. Rather than purchasing new tanks at $250 each, we reconditioned the entire fleet for $150/tank. Total savings of $18,000 with tanks that perform like new.
Food Producer Emergency Repair
24-Hour TurnaroundA maple syrup producer discovered cracked valves on 12 tanks during peak season. We provided emergency same-day valve replacement, getting their tanks back in operation before they lost any production time. Critical repairs completed in under 24 hours.
Agricultural Coop Pallet Restoration
Extended Life 5+ YearsA farming cooperative had 60 tanks with rotting wood pallets but otherwise perfect bottles and cages. We replaced all pallets with new pressure-treated wood, extending the tank life by an estimated 5-7 years at a fraction of replacement cost.
Common Repair Scenarios We Handle
Not sure if your tank can be repaired? Here are common issues we fix every day:
Leaking Valve
Symptoms: Drips from valve even when closed, slow seepage around valve body
Common Causes: Worn ball or seat, degraded O-rings, cross-threaded fitting
Our Solution: Replace valve assembly with new food-grade or industrial valve ($35-85)
Time: 15-30 minutes
Rusted Cage
Symptoms: Surface rust, flaking paint, weakened bars
Common Causes: Outdoor storage, chemical exposure, age
Our Solution: Wire brush, rust treatment, prime and repaint ($75-150)
Time: 2-4 hours + drying
Cracked Bottle
Symptoms: Visible cracks, stress whitening, slow leaks
Common Causes: Impact damage, UV degradation, chemical attack
Our Solution: Minor cracks can be welded; major damage requires bottle replacement ($40-200)
Time: 1-3 hours
Damaged Pallet
Symptoms: Broken boards, rot, instability during handling
Common Causes: Forklift damage, water exposure, termites
Our Solution: Repair individual boards or full pallet replacement ($50-120)
Time: 30-90 minutes
Leaking Lid Seal
Symptoms: Moisture around lid, odor escape, contamination risk
Common Causes: Dried/cracked gasket, warped lid, improper closure
Our Solution: Replace gasket and/or lid, verify proper seal ($15-45)
Time: 10-20 minutes
Bent Cage Frame
Symptoms: Misaligned cage, difficulty stacking, unstable appearance
Common Causes: Forklift impacts, drops, compression damage
Our Solution: Straighten bent sections, reinforce weak points, weld as needed ($75-150)
Time: 1-3 hours
Fleet Repair & Maintenance Programs
For businesses with multiple IBC tanks, we offer comprehensive fleet management programs.
Scheduled Maintenance
We'll inspect and maintain your tanks on a regular schedule. Catch problems early before they become expensive repairs. Includes gasket checks, valve testing, cage inspection, and preventive maintenance.
- Quarterly, semi-annual, or annual inspections
- Priority scheduling for your tanks
- Detailed condition reports
- 15% discount on all repairs
On-Site Mobile Repair
For large fleets or tanks that can't be moved, our technicians come to you. We bring the tools and parts needed for most common repairs directly to your facility.
- Minimum 10 tanks for on-site service
- Most repairs completed on-site
- No downtime transporting tanks
- Available throughout New England
Tank Exchange Program
Need tanks repaired but can't wait? Drop off your tanks and take repaired ones from our inventory immediately. We repair yours and they go back into inventory.
- Zero downtime for your operation
- Equivalent condition exchange
- Small exchange fee plus repair costs
- Best for urgent repair needs
Volume Repair Discounts
The more tanks you repair, the more you save. Volume pricing makes large fleet reconditioning projects even more cost-effective.
- 10-24 tanks: 10% discount
- 25-49 tanks: 15% discount
- 50-99 tanks: 20% discount
- 100+ tanks: Custom pricing
DIY Repairs vs. Professional Service
Some repairs are safe to do yourself. Others require professional equipment and expertise.
Safe for DIY
- Gasket replacement: With correct parts and proper installation
- Valve handle replacement: Simple swap with matching parts
- Basic cleaning: Using appropriate cleaning agents
- Minor pallet board replacement: If you have woodworking skills
- Surface rust treatment: With proper safety equipment
- Cap and vent replacement: Direct replacement parts
We sell DIY repair parts and can provide guidance on proper installation.
Best Left to Professionals
- Bottle welding/repair: Requires specialized equipment and training
- Cage welding: Structural integrity must be maintained
- Complete valve assembly replacement: Torque specs critical
- Certification-related repairs: Must maintain UN rating
- Chemical contamination cleaning: Safety and compliance issues
- Structural cage repairs: Load-bearing considerations
Improper repairs can void certifications, create safety hazards, and cost more in the long run.
Ready to Repair Your IBC Tanks?
Get a free estimate today! Our expert technicians are ready to assess your tanks and provide honest recommendations and competitive pricing. Save money and extend the life of your IBC tank investment.
Drop-off Hours: Monday-Friday 7:00 AM - 4:00 PM, Saturday 8:00 AM - 12:00 PM
Location: Boston, MA (Exact address provided upon appointment)
Quality Guarantee
Every repair is backed by our commitment to quality. We use OEM or OEM-equivalent parts, employ experienced technicians, and test every tank before return. Your satisfaction is guaranteed.
Environmental Responsibility
By choosing repair over replacement, you're making an environmentally conscious decision. Each repaired tank saves significant plastic waste and reduces manufacturing environmental impact.
Commercial Accounts Welcome
We work with businesses of all sizes. Ask about fleet management programs, volume discounts, NET 30 payment terms, and on-site mobile repair for large operations.